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Manufacturing

Nine Finance, Cost Accounting and Reporting Processes Running Automatically

IDWs automate Invoicing Job creation, Cost accounting updates, Forecast and Weekly Sales Reports across Global Shop Solutions ERP and connected Reporting platforms.

Client Overview

A family-owned precision manufacturing company specializing in custom-machined components and robotic systems for original equipment manufacturers (OEMs). The finance operations rely on Global Shop Solutions ERP, SAP Crystal Reports, Rocket CorVu, and Microsoft Excel to manage billing, job costing, forecasting, and operational reporting.

The Challenge

Disconnected Enterprise SystemsJob, cost, and sales data spread across an ERP and reporting tools
Recurring Finance and Reporting WorkForecast workbooks and weekly reports rebuilt every reporting cycle
High Manual EffortSkilled finance staff were tied up keying figures between systems
Greater Risk of Financial ErrorsManual re-entry risked mistakes in costs, pricing, and billing

Manual, System-by-System Reporting

Finance staff manually extracted job, cost, and sales information from Global Shop Solutions ERP, SAP Crystal Reports, and Rocket CorVu, and then re-entered the data into Excel workbooks every reporting cycle. As transaction volumes increased, reporting became increasingly time-consuming leaving no time for analysis.

Rebuilding Reports From Scratch

Forecast workbooks, weekly sales, and shipping documents were rebuilt manually every reporting period by combining information from multiple reporting platforms. The repetitive process delayed reporting and increased the likelihood of inconsistencies.

Business Impact

Skilled finance professionals spent valuable time preparing reports rather than analysing cost and business performance. Manual processing also increased the risk of billing inaccuracies, incorrect costing, pricing discrepancies and delayed management reporting.

The IDW Solution

Intelligent automation across the entire workflow

1 Invoicing and Job Creation

The IDW automatically creates customer invoices, generates statements in Global Shop Solutions ERP, and creates new jobs from incoming spreadsheets; populating each sales order with appropriate job, project, and part information before notifying staff upon completion.

2 Order and Cost Updates

The IDW updates order bill dates and refreshes job cost data in the ERP using figures from Excel spreadsheets, retrieving the right order and line records and writing the correct values into each field. It adds any missing cost groups and updates labor hours and rates so the underlying data stays current, ensuring cost accounting data remains accurate for downstream reporting.

3 Forecast and Cost-to-Complete Reporting

The IDW reads job and project details from summary sheets and updates the forecast workbook, pulling source reports from SAP Crystal Report and Rocket CorVu, mapping the data into standardized forecast workbooks, and automatically populating monthly reporting.

4 Weekly Sales and Shipping Report

Every week, the IDW retrieves sales and shipping information from Global Solutions ERP, calculates margins and costs, validates pricing, prepares the final management report, and distributes automatically.

Visual Process Breakdown

Smart Validation Logic

Data retrieval

Retrieves job, order, and line records from the ERP using validated system queries, returning the exact records needed for each task.

Field extraction

Reads the key figures from the Excel sources and writes them into the correct fields.

Cost and forecast updates

Updates material, labor, and cost values for each group and project, adding any missing groups so the forecast workbook stays complete.

Margin and pricing checks

Validates margins, costs and pricing against the source records before publishing reports.

Report Assembly

Copies the source reports into the workbook, maps them to the right columns, and confirms the current month's data populates correctly.

Exception Handling

Flags missing records, empty values, and discrepancies for staff review before any updates or reports are finalized.

Systems & Integrations

Business Outcomes

9Finance and reporting processes automated
Fasterbilling and reporting cycles
Reducedmanual data entry across four enterprise platforms
Consistent, validatedweekly management reporting

Want to learn about more IDW applications across manufacturing operations?

This automation pattern applies to manufacturers that manage job costing, cost accounting, forecasting, production reporting, and customer billing within ERP environments, including engineered-products operations: custom machining, industrial equipment, robotics, automotive, aerospace, fabricated metals, and engineer-to-order manufacturers.